Job Creation & Planning
Define and schedule powder coating jobs efficiently.
Create detailed coating orders with parameters like color, thickness, and finish type. Assign work centers and plan production batches.
- Job Order Management: Create coating tasks with full specifications.
- Material Requirement Planning: Link with inventory for coating powders and consumables.
- Priority Scheduling: Arrange jobs by urgency or customer requirement.
Batch Tracking
Track every coating batch from start to finish.
Ensure traceability for each coated product with batch numbers, coating type, and operator details.
- Batch Number Generation: Auto-generate batch IDs for traceability.
- Production History: Maintain logs of coating date, shift, and personnel.
- Lot Tracking: Link finished goods to their coating batches.
Coating Parameters Control
Monitor and control coating process parameters.
Record and manage key process variables such as temperature, voltage, and curing time for consistent quality.
- Parameter Setup: Define standard operating parameters for each coating type.
- Real-time Monitoring: Capture live data from coating machines.
- Deviation Alerts: Notify operators when values exceed tolerance limits.
Quality Inspection
Ensure every coated item meets quality standards.
Record inspection results for thickness, adhesion, and finish quality to maintain product reliability.
- Pre- and Post-Coating Checks: Validate surface prep and coating quality.
- Defect Logging: Capture issues like uneven coating or color mismatch.
- Inspection Reports: Generate digital inspection sheets with approval status.
Production Scheduling
Optimize coating line utilization and job sequencing.
Schedule coating jobs efficiently based on machine availability, color change time, and job priorities.
- Job Sequencing: Minimize downtime and color change frequency.
- Workload Distribution: Balance coating jobs across available lines.
- Dynamic Rescheduling: Adjust schedules in real-time for urgent orders.
Reports & Analytics
Analyze performance and quality metrics for process improvement.
Gain insights into coating efficiency, material usage, and defect trends for continuous optimization.
- Production Reports: View daily output and machine efficiency.
- Quality Analysis: Identify common defect patterns and root causes.
- Material Usage Reports: Track powder consumption and wastage.