Mold Design & Management
Plan, design, and manage molds efficiently.
Maintain mold specifications, track usage, and schedule maintenance to ensure high-quality casting output.
- Mold Library: Store detailed specifications and drawings.
- Usage Tracking: Monitor mold usage to plan servicing or replacement.
- Maintenance Scheduling: Ensure molds are serviced to prevent defects.
Casting Schedule & Planning
Optimize casting production schedules.
Plan casting operations efficiently, allocate resources, and manage priorities for timely production.
- Job Scheduling: Assign casting tasks based on deadlines and resources.
- Resource Allocation: Assign furnaces, molds, and operators effectively.
- Schedule Adjustments: Adapt plans in real-time to handle delays or urgent orders.
Metal Allocation & Tracking
Manage raw materials and metal usage efficiently.
Track metal stock, monitor consumption, and allocate materials to casting jobs to prevent delays and minimize waste.
- Inventory Monitoring: Keep track of metal stock levels.
- Job Allocation: Assign metals to specific casting jobs accurately.
- Consumption Tracking: Monitor usage to detect wastage or anomalies.
Process Monitoring
Ensure casting processes are efficient and controlled.
Monitor furnace temperatures, pouring processes, and cooling times to maintain product quality.
- Real-Time Monitoring: Track furnace and casting line parameters.
- Deviation Alerts: Notify operators of anomalies during casting.
- Operator Logs: Maintain records of process adjustments and interventions.
Quality Inspection
Ensure all castings meet quality standards.
Perform inspections for dimensional accuracy, surface finish, and structural integrity to minimize defects.
- Inline Inspections: Check critical parameters during production.
- Defect Tracking: Log casting defects and corrective measures.
- Compliance Checks: Ensure adherence to industry standards and customer requirements.
Reports & Analytics
Analyze foundry operations and performance.
Generate reports on production efficiency, metal consumption, defect rates, and overall process performance to support decision-making.
- Production Metrics: Monitor output and efficiency.
- Material Analytics: Track metal usage and wastage.
- Quality Reports: Evaluate defects, rework, and compliance trends.