Production Scheduling
Plan and optimize continuous extrusion production.
Create detailed schedules for extrusion lines, prioritize jobs, and allocate resources efficiently for maximum output.
- Job Prioritization: Assign extrusion tasks based on deadlines and material availability.
- Line Allocation: Allocate machines and operators optimally.
- Schedule Adjustments: Update production schedules in real-time for delays or emergencies.
Extrusion Monitoring
Track the extrusion process in real-time.
Monitor machine parameters, production speed, and material flow to ensure smooth continuous extrusion operations.
- Live Dashboards: Display extrusion speed, output, and line status.
- Alerts & Notifications: Receive warnings for deviations or stoppages.
- Data Logging: Record production metrics for traceability and analysis.
Temperature & Pressure Control
Maintain optimal conditions for consistent extrusion quality.
Monitor and control temperature, pressure, and other critical parameters automatically or manually to ensure product consistency.
- Automated Control: Maintain set points for temperature and pressure.
- Parameter Logging: Track deviations for quality audits.
- Alerts: Immediate notifications if parameters exceed safe limits.
Quality Checks
Ensure continuous extrusion meets specifications.
Perform inline and offline quality inspections including dimensional checks, surface finish, and hardness testing.
- Inline Monitoring: Detect deviations during production.
- Batch Testing: Conduct regular sample testing for compliance.
- Defect Tracking: Log any product defects and take corrective actions.
Maintenance Management
Plan preventive and corrective maintenance.
Schedule regular machine servicing, track repairs, and minimize downtime to ensure continuous operations.
- Preventive Maintenance: Schedule routine checks and lubrication.
- Repair Logs: Record breakdowns and corrective actions.
- Downtime Analysis: Identify causes and trends to reduce stoppages.
Production Reports & Analytics
Analyze production performance for efficiency.
Generate reports on output, efficiency, scrap, downtime, and quality metrics to make informed operational decisions.
- Production Metrics: Track output, cycle times, and utilization rates.
- Quality Analytics: Monitor defect rates and deviations.
- Custom Reports: Export reports for management review or audits.