Job Order Management
Plan and tnodizing jobs efficiently.
Manage all anodizing work orders from scheduling to completion. Assign operators, define batch specifications, and monitor progress in real-time.
- Job Scheduling: Plan anodizing operations based on capacity and priority.
- Batch Tracking: Track each batch with detailed parameters and history.
- Resource Allocation: Assign machines and operators efficiently.
Surface Treatment Tracking
Monitor every step of the anodizing process.
Track pre-treatment, anodizing, coloring, and sealing processes to ensure consistency and quality.
- Process Parameters: Record voltage, current, and bath temperature for each batch.
- Stage Verification: Ensure correct treatment steps are followed.
- Defect Tracking: Identify and log any surface defects immediately.
Chemical & Bath Management
Maintain optimal chemical composition and bath life.
Monitor chemical levels, plan replenishments, and ensure compliance with safety standards.
- Inventory Tracking: Track chemical usage and stock levels.
- Bath Monitoring: Check pH, temperature, and concentration regularly.
- Safety Compliance: Alerts for chemical handling and disposal requirements.
Quality Inspection
Ensure anodized surfaces meet standards.
Perform inspections at various stages including thickness, color consistency, and surface hardness.
- Automated Measurements: Integrate with testing instruments for accurate readings.
- Defect Logs: Capture and categorize surface defects for corrective action.
- Compliance Reports: Ensure products meet ISO and customer-specific standards.
Process Reports & Analytics
Analyze anodizing operations for efficiency and quality.
Generate reports on production, chemical usage, and quality metrics for informed decision-making.
- Production Reports: Track throughput, downtime, and batch efficiency.
- Chemical Usage Analytics: Optimize consumption and reduce costs.
- Quality Trends: Monitor recurring defects and process deviations.